通快更新 TruPunch 5000 冲床，新增监控与自动化功能
TRUMPF Updates TruPunch 5000 with New Automation and Monitoring Features
通快推出新一代 TruPunch 5000 冲床，新增监控、自动化和操作功能，用于提升生产可靠性、生产效率和易用性，面向能源与电子行业对钣金冲压件的需求。新机型配备新的机床控制系统、集成的 Vision Equipment Pro 相机系统和第二块显示器，控制系统将工艺与机床状态数据发送至通快的 Smart View 数字服务，操作人员可通过仪表盘在不同地点监控运行状态并提前发现潜在故障。最多 10 台集成相机可拍摄机床工作区域图像，操作人员可在装夹工位等地点远程查看；第二块显示器可显示相机画面、生产信息以及通快 Oseon 软件的数据。新控制系统还支持无需服务人员到场即可安装机床更新，通快计划为 TruPunch 5000 推出 Remote Operation Support 远程服务，由服务人员远程排查和操作机床，以减少现场支持需求。新控制系统为人工智能支持的自动化打下基础，在计划中的小件分拣应用中，智能相机识别零件位置，机器人无需人工编程即可抓取和分拣。安全方案也做了调整，缩短操作人员走动距离并减少生产中断；ToolMaster Linear 刀库在装夹工位增加一块显示器，提供刀具信息。
TRUMPF has introduced the latest generation of its TruPunch 5000 punching machine, adding new monitoring, automation and operating features designed to improve production reliability, productivity and ease of use. The machine is intended to help manufacturers meet growing demand for punched sheet metal components, particularly in the energy and electronics industries. According to TRUMPF, the updated system combines established punching performance with improved digital connectivity and options for automated production.
Daniel Pfisterer, product manager for punching and combination punch-laser machines at TRUMPF Inc., said the new model would help customers manufacture large volumes of components more cost-effectively and with greater automation.A new machine control system, an integrated Vision Equipment Pro camera system and a second monitor provide operators with greater visibility of production activities. The control system sends process and machine-status data to TRUMPF’s Smart View digital service, allowing operators to monitor performance through a dashboard from different locations and identify potential problems before they cause downtime.
Up to 10 integrated cameras can capture images of the machine’s working area. Operators can access these images remotely, including while working at a setup station. The additional monitor can display camera feeds, production information and data from TRUMPF’s Oseon software.
The updated control system also supports easier installation of machine updates without requiring a service technician to be physically present. TRUMPF plans to introduce its Remote Operation Support service for the TruPunch 5000, allowing service personnel to troubleshoot and operate machines remotely. The company said this could help customers manage overnight production runs with fewer onsite support requirements.
The new control system also provides a foundation for artificial intelligence-supported automation. In a planned small-parts sorting application, intelligent cameras identify component positions so a robot can pick up and sort parts without manual programming.
TRUMPF has also revised the machine’s safety concept to reduce operator walking distances and minimise production interruptions. The ToolMaster Linear tool changer now includes an additional display at the setup station, providing tool information to support faster and safer preparation.
The TruPunch 5000 retains the previous model’s performance specifications, including 25 tonnes of punching force and a maximum rate of 1,600 strokes per minute. It can process sheet metal up to 5/16 inches thick and perform forming operations such as embossing and drawing. Its active die technology supports low-scratch surfaces, greater forming heights and reliable processing.
The machine can also be integrated with TRUMPF’s SheetMaster automation and TruBend Center bending systems. A buffer conveyor manages material flow between processing stages, allowing manufacturers to balance production speeds and route components according to individual requirements. TRUMPF will demonstrate the TruPunch 5000 alongside bending technology at FABTECH Las Vegas, at booth C6008.
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来源：Machine Maker · 机床与制造装备 · themachinemaker.com